How much height does floor heating add?

It depends on the system. A poured screed can lift a floor by 70–110 mm before the floor finish goes down. A dry panel over an existing floor adds 22–30 mm. Electric cable under tiles can add as little as 5–8 mm. In a new slab, the pipes add no height at all. The table below shows each option measured to the top of the heating layer, so you can add the thickness of your chosen floor finish.

Build-up heights compared

SystemBuild-upReady for timber / SPC / carpetReady for tiles
HOYA Ondol dry panel1.7 mm reflective foil + 26 mm panel27.7 mm33.7 mm (with 6 mm tile board)
Warmboard-R dry panel20.6 mm panel on 1.7 mm reflective foil, or on a vapour barrier (about 1 mm)22.3 mm with foil, about 21.6 mm with a vapour barrier28.3 mm with foil, about 27.6 mm with a vapour barrier (with 6 mm tile board)
Warmboard-S over an existing floor28.6 mm structural panel28.6 mm34.6 mm (with 6 mm tile board)
Warmboard-S over joists28.6 mm structural panel replaces the floor sheetAbout 10 mm more than a 19 mm floor sheetAbout 16 mm more (with 6 mm tile board)
Foam panels with aluminium foil30 mm grooved XPS foam board with a bonded aluminium foil top30 mm36 mm (with 6 mm tile board)
Low-profile wet systemPipe sheet + poured levelling compoundAbout 15 mmAbout 15 mm
In-screedInsulation board + 50–70 mm poured screedAbout 70–110 mmAbout 70–110 mm
In-slab (new builds only)Pipes cast into the structural slab0 mm above the slab0 mm above the slab
Plates between the joists (suspended timber floors)Heat-spreading plates and pipe fixed under the existing floorboards, from below0 mm above the floor0 mm above the floor
Electric cable under tiles2–3 mm heating cable in at least 5 mm of tile adhesive or levelling compoundNot suitableAbout 5–8 mm, plus any insulation board
Electric heating under a floating floorFoil heating mat on a heating underlay, or cable mat under levelling compound and underlayAbout 14 mm, including the underlay (floating timber and laminate only)Not suitable
Electric cable in screedHeating cable fixed over the slab + poured sand and cement screedAbout 40–75 mm, plus any insulation boardAbout 40–75 mm, plus any insulation board
Electric cable in the slab (new builds only)Heating cable cast into the structural slab0 mm above the slab0 mm above the slab

Heights are indicative build-ups for systems commonly used in Australian homes. HOYA Ondol figures come from our product specification. Figures for other systems are typical published values: actual heights, circuit lengths and warm-up times depend on each manufacturer’s specification and your project. Add the thickness of your floor finish, including any underlay or adhesive, from the flooring manufacturer’s specification. Tiles go on a 6 mm tile board over dry panels.

Labelled cutaway of a HOYA Ondol B panel floor on a concrete slab. From the bottom: existing slab, 1.7 mm reflective foil, 20 mm B panel with 16 mm PE-RT pipe in its channels, 6 mm cover panel, then 14.2 mm engineered floating timber. Heating layer 27.7 mm; finished height 41.9 mm over the slab, plus any underlay.
HOYA Ondol B panel build-up, shown with 14.2 mm engineered floating timber.

Wet systems

Wet systems set the pipe in concrete, screed or a poured compound. Anything poured has to cure or dry before the floor finish goes down.

Wet system · New slabs only

In-slab

Added height: none (cast into the slab)

16 mm PEX, PE-RT or multilayer PEX-AL-PEX pipe is tied to the slab reinforcement, usually at about 200 mm centres in circuits of up to about 100 m, and cast into the concrete when the slab is poured. It adds no height, but it can only go in while the slab is being built.

Advantages

Disadvantages

Best for: New builds where the slab hasn’t been poured yet.

Cutaway of a concrete slab with white heating pipe tied to the steel reinforcement mesh in a serpentine layout. Part of the slab is cut back to show the pipe cast into the concrete.

Wet system · New builds and major renovations

In-screed

Added height: about 70–110 mm, before the floor finish

16 mm PEX, PE-RT or multilayer PEX-AL-PEX pipe is clipped to an insulation board and covered with a poured sand and cement screed. Australian suppliers publish minimum screeds of 50–70 mm over insulation boards of 20–37 mm.

Advantages

Disadvantages

Best for: New builds, or renovations where the floor level is being raised anyway.

Cutaway of an in-screed floor: a concrete slab, a black studded insulation board holding white heating pipe in a serpentine layout, and a sand and cement screed poured over the top, cut back to show the pipe.

Wet system · Over existing floors

Low profile

Added height: about 15 mm, plus the floor finish

A 12 mm self-adhesive studded sheet holds small-bore pipe (about 10 mm) at close spacing, and a self-levelling compound is poured over it. It is the lowest of the wet systems and can go over a sound existing floor, such as tiles.

Advantages

Disadvantages

Best for: Renovations where every millimetre counts and a wet trade on site is acceptable.

Cutaway of a low-profile wet system over existing floor tiles: a thin studded sheet holding small white pipe at close spacing, a poured levelling compound, then timber floorboards.

Dry panel systems

Dry panels hold the heating pipe in a rigid board laid straight onto the subfloor. Nothing is poured, so there is nothing to cure: the floor finish can go down once the system has been pressure-tested and commissioned. For engineered timber, see timber flooring over HOYA Ondol.

Dry panel · New homes and existing floors

HOYA Ondol panels

Added height: 27.7 mm, plus the floor finish

A 1.7 mm reflective foil, then 26 mm panels carrying 16 mm PE-RT pipe at 169 mm centres. All three panel types (A, B and C) finish at 26 mm, so they can be mixed across one floor with no step. With 14.2 mm engineered floating timber on top, the finished floor sits 41.9 mm above the slab, plus any underlay. See the panel specifications.

Panels and circuits are laid room by room, so each room can be its own zone: heat the rooms you use, when you use them.

Advantages

Disadvantages

Best for: New homes, renovations and extensions, on a new or existing slab or subfloor, with room-by-room control.

Cutaway of a HOYA Ondol dry panel floor on a concrete slab: reflective foil, black panels holding white 16 mm PE-RT pipe, a 6 mm cover panel, then engineered timber flooring.

Dry panel · New homes and existing floors

Warmboard-R

Added height: 21.6–22.3 mm, plus the floor finish

Either a 1.7 mm reflective foil, which also acts as the vapour barrier, or a plain vapour barrier of about 1 mm. Then a 20.6 mm Warmboard® OSB panel laid straight onto a new or existing slab or subfloor. A bonded aluminium skin spreads heat from the pipe, which sits in routed channels at about 300 mm (12 in) centres.

Advantages

Disadvantages

Best for: New homes and renovations where the lowest dry build-up matters.

Supplied in Australia by Warmboard Australia, with Australian testing and certification.

Warmboard-R panel laid on a concrete slab over reflective foil: an OSB panel with an aluminium top, and orange pipe seated in routed channels in long straight runs joined by curved loops.

Dry panel · Over joists or existing floors

Warmboard-S

Added height: about 10 mm more than a 19 mm floor sheet, or 28.6 mm over an existing floor

A 28.6 mm, 7-ply structural plywood panel with a bonded aluminium top. Over joists it replaces the standard 19 mm floor sheet, so the subfloor and the heating are one layer. The joists are set out at 406.6 mm (16 in) centres, so the 2438.4 mm sheet ends meet over a joist centre.

Advantages

Disadvantages

Best for: New builds and extensions on joists, or where the subfloor is being replaced.

Supplied in Australia by Warmboard Australia, with Australian testing and certification.

Warmboard-S structural panel fixed across timber joists with insulation batts between them: plywood with an aluminium top, and orange pipe seated in routed channels.

Dry panel · New homes and existing floors

Foam panels with aluminium foil

Added height: 30 mm, plus the floor finish

Rigid 30 mm XPS foam boards with pre-formed grooves for 16 mm pipe, and a bonded aluminium foil top that spreads the heat across the floor. Nothing is poured, so the floor finish can go down once the system has been pressure-tested.

Advantages

Disadvantages

Best for: New homes and renovations where a light, dry system is wanted.

Cutaway of a dry foam panel system on a concrete slab: reflective foil, white XPS foam boards topped with aluminium plates holding white heating pipe in a serpentine layout, then timber floorboards.

Suspended timber floors

Under the floor · Existing timber floors

Plates between the joists

Added height: none

Where there is access from underneath, aluminium heat-spreading plates are fixed between the joists, with the pipe clipped into them directly under the existing floorboards. Nothing is added on top of the floor. Where there is no underfloor access, panels over the existing floor are usually the simpler option.

Advantages

Disadvantages

Best for: Homes on stumps or joists with good underfloor access.

Cutaway of a suspended timber floor: timber joists with yellow insulation batts between them, aluminium plates holding white heating pipe just under the floorboards, and oak boards on top.

Electric systems

Electric floor heating uses a heating cable instead of water pipes. It runs straight off mains power, so every kilowatt of heat uses a kilowatt of electricity. Water-based floor heating can instead run on an electric boiler, or on a heat pump, which typically delivers several kilowatts of heat for each kilowatt of electricity, depending on the outdoor and water temperatures.

Electric · Under tiles and stone

Electric cable under tiles

Added height: about 5–8 mm, plus any insulation board

A thin heating cable, about 2–3 mm thick, is laid over the subfloor and covered with at least 5 mm of flexible tile adhesive or levelling compound, then tiled. On a timber subfloor a fibre cement sheet or insulation board goes down first. A 6–10 mm insulation board under the cable helps it warm up faster, and adds that much height.

Advantages

Disadvantages

Best for: Bathrooms, ensuites, laundries and other small tiled areas.

Cutaway of electric floor heating under tiles: a red heating cable woven through a studded membrane on the subfloor, with tiles bedded on top

Electric · Under floating timber and laminate

Electric heating under a floating floor

Added height: about 14 mm, including the underlay

Either a foil heating mat is laid on a heating underlay, or a cable mat is covered with a thin levelling compound and then an underlay. The floating timber or laminate goes on top. A floor sensor keeps the surface at or below 27 °C, the limit timber flooring makers set. Check with your flooring supplier first: some only warrant their boards over electric heating with their written approval, or with a thin screed over the elements.

Advantages

Disadvantages

Best for: Single rooms with floating timber or laminate, where no wet trade is wanted.

Cutaway of electric floor heating under a floating floor: a heating cable mat on a concrete slab, covered by a thin levelling layer and underlay, with laminate boards being laid on top

Electric · New builds and extensions

Electric cable in screed

Added height: about 40–75 mm of screed, plus any insulation board

Heating cable is fixed over the slab, about 75–100 mm apart, and covered with a sand and cement screed. The cable sits in the lower part of the screed, which stores the heat and releases it slowly, so it can be timed to run before you need it.

Advantages

Disadvantages

Best for: New builds and extensions where a screed is going in anyway.

Cutaway of electric heating cable set in a screed over a concrete slab, with underlay and timber flooring on top

Electric · New slabs only

Electric cable in the slab

Added height: none (cast into the slab)

Heating cable is tied to the slab reinforcement, usually about 150–300 mm apart, and cast into the concrete when the slab is poured. Insulation under the slab keeps the heat moving up into the room rather than down into the ground.

Advantages

Disadvantages

Best for: New builds where the slab hasn’t been poured yet.

Blue electric heating cable laid out in loops over a grid before the concrete slab is poured, with a coil of cable still to be laid

Pipe spacing and circuits

Height is not the only difference. Pipe spacing decides how much pipe goes into each square metre, and so how many circuits (and manifold ports) a floor needs. Each circuit has a maximum length, so closer spacing means more circuits for the same floor.

HOYA Ondol

  • Pipe: 16 mm PE-RT
  • Spacing: 169 mm
  • Maximum circuit: 90–95 m
  • Floor per circuit: up to about 15–16 m²

Warmboard-S and -R

  • Pipe: 1/2 in (16 mm) multilayer PEX-AL-PEX
  • Spacing: about 300 mm (12 in)
  • Maximum circuit: about 84 m (275 ft)
  • Floor per circuit: up to about 25 m²

Low profile (wet)

  • Pipe: 9.9 mm
  • Spacing: 50–150 mm
  • Maximum circuit: 80–100 m
  • Floor per circuit: about 4–10 m² at 50–100 mm

Floor per circuit is an upper limit: the pipe running to and from the manifold uses part of each circuit.

Choosing a system for a renovation

In an existing home, every millimetre of height has to be absorbed at doors, thresholds, stair nosings and where the heated floor meets an unheated one. A screed usually means trimming doors and ramping thresholds. A dry panel is thin enough that a few millimetres of floor finish often decides whether doors need trimming at all. Measure the lowest door clearance and the step at each threshold before you choose.

What affects the cost

Every floor is different, so we quote each one from your plans. These are the things that move the price of any floor heating system:

Building code notes

Installation note. The panels can be laid by a builder, carpenter or flooring installer, following HOYA Ondol’s installation instructions and the panel and pipe layout designed for your floor, working with your hydronic installer. Manifold, heat pump or boiler connections must be made by a licensed plumber, and electrical work by a licensed electrician. In some states, laying the heating pipe itself is also licensed plumbing work, so check with your installer. Warranty requires licensed connections. This does not limit your rights under the Australian Consumer Law.

Find out what your floor needs

Send us your floor plans and tell us which rooms to heat. We design the panel and pipe layout, confirm the build-up height for your floor finish, and quote the full system.